Preventive Maintenance
Example Template Form
Task Example:
9 - MONTH PM FOR PLANT AIR COMPRESSOR # 2 (SULLAIR)
______________________________________________________________
ALWAYS WORK SAFE, FOLLOW ALL SAFETY PRECAUTIONS
______________________________________________________________
PERFORM THE FOLLOWING TASK
______________________________________________________________
STARTING STEPS:
_____ 1. NOTIFY PRODUCTION THAT MAINTENANCE TASKS ARE BEING PERFORMED
_____ 2. INSPECT WORK AREA FOR SAFETY AND CLEANLINESS
_____ 3. INSTALL LOCKOUT/TAG OUT IN ACCORDANCE WITH COMPANY PROCEDURES
_____ 4. IMITATE PERMIT SPACE ENTRY PROCEDURES IN ACCORDANCE WITH
COMPANY PROCEDURES.
TASK:
_____ 1. REMOVE ALL PRESSURE FROM THE SUMP TANK AND PACKAGE PIPE WORK.
_____ 2. DISCONNECT ALL PIPE WORK CONNECTED TO THE SUMP COVER.
_____ 3. LOOSEN AND REMOVE THE TWELVE (12) HEX HEAD CAP SCREWS FROM THE
COVER PLATE. LIFT THE COVER PLATE FROM THE SUMP.
_____ 4. REMOVE THE TWO (2) NESTED SEPARATOR ELEMENTS.
_____ 5. SCRAPE THE OLD GASKET MATERIAL FROM THE COVER AND SUMP FLANGE
-
AVOID DROPPING ANY SCRAPS INTO THE SUMP.
_____ 6. INSPECT THE SUMP VESSEL FOR RUST, DIRT, ETC. REINSERT THE SEPARATOR
ELEMENT, PART # 02250060-462 (PRIMARY) 02250060-463 (SECONDARY)
WITH GASKET ATTACHED, INTO THE SUMP, TAKING CARE NOT TO
DENT THE SEPARATOR ELEMENT AGAINST THE TANK OPENING.
_____ 7. REPLACE THE COVER PLATE AND RE-FASTEN WASHER/CAP SCREW
ASSEMBLIES TO 155 FT. - LBS.
_____ 8. RE-CONNECT ALL PIPE WORK, MAKING SURE THE RETURN LINES EXTEND
WITHIN '" FROM THE BOTTOM OF EACH ELEMENT. THIS WILL ENSURE PROPER
FLUID RETURN DURING OPERATION.
_____ 9. CLEAN THE RETURN LINE STRAINERS.
WARNING: DO NOT REMOVE GROUNDING STAPLES FROM THE GASKETS. DO NOT USE ANY
TYPE OF GASKET
ELIMINATOR. DOING SO WILL INTERFERE WITH GROUNDING CIRCUIT AND MAY CAUSE
SEVERE SHOCK.
NOTE: THIS PM IS TO BE COMPLETED AT LEAST EVERY 9 MONTHS OR AS
INDICATED BY THE MAINTENANCE
GAUGE.
CLOSING STEPS:
_____ 1. REMOVE LOCKOUT/TAG OUT AND RETURN EQUIPMENT TO NORMAL OPERATING
CONDITION.
_____ 2. NOTIFY PRODUCTION THAT MAINTENANCE TASK ARE COMPLETED AND
EQUIPMENT IS
AVAILABLE FOR PRODUCTION.
_____ 3. CLEAN-UP WORK AREA AND INSPECT FOR SAFETY CONDITIONS.
_____ 4. INITIATE WORK REQUEST TO CORRECT NOTED DEFICIENCIES OR
UNACCEPTABLE
CONDITIONS.
_____________________________________________________________
NOTE: ANY EXCESSIVE DAMAGE OR WEAR FOUND WHILE PERFORMING THIS TASK IS TO
BE REPORTED IN THE
COMMENTS SECTION OF THIS WORK ORDER AND TO YOUR SUPERVISOR.
______________________________________________________________
COMMENTS:__________________________________________________
I have completed this work as laid
out._________________________________
1. Back to developing a Preventive
Maintenance Program - PM
3. On to Preventive Maintenance Software
This is Page 2 of the article "The perfect PM" by Ralph
Hackle
President of Industrial Training Inc. (
|