True Down Time Costs Analysis
True Down Time Cost Analysis - 2nd Edition
EBook By Don Fitchett and Mike Sondalini
"Costing methods & techniques for manufacturing processes to offer the greatest return on capital employed (ROCE)."
True Down Time Cost Analysis - 2nd Edition eBook |
ESBN: F36-047B-2151-10B2 |
Description: True Down Time Costs Analysis focus on costing methods and costing techniques that quantify like activities that previously fell under the indirect cost definition, like the hidden cost of outsourcing, warranties, etc. This technique is a must for bottleneck management, but also should be applied to piece manufacturing and even other industries. Authors Don Fitchett and Mike Sondalini coauthor the extension of the original eBook "The true cost of manufacturing down time" (ISBN 1-933047-15-1). With this second edition also comes an action plan to utilize existing shop floor data collection to monitor the many manufacturing processes and associated costs.
The OEE and TEEP chapter discuss this benchmarking process tool from a return on capital employed (ROCE) point of view. In line with the "True" perspective of this eBook, the authors clarify the proper use of OEE and TEEP. The action plan chapter ends with a detailed example plan followed by an additional example of implementing TDC in your facility to it's fullest extent. (Control Engineering, Instrumentation and Control Journal, Facilities Engineering Journal, Pumps & Systems Magazine, Pharma Manufacturing Magazine, Hong Kong Engineer, and more ...) |
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Price: US$29.95 |
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Table of Contents
- Introduction to True Down Time Costs (TDC)
- Getting Started with OEE and TDC.
- Prioritize:
- Analysis:
- Set up OEE and TDC Plant-Wide
- Overview Of The Metrics
- Cost Factors Overview
- A Closer Look at Equipment Categories
- Cost
- Data Collection
- People
- Product
- Start-up
- Bottleneck-Factor
- Sales Expectation
- A Closer Look at Labor Categories
- Labor Per Product (LPP)
- QC Labor
- Maintenance Labor
- Engineering Labor
- Management Labor
- Overhead
- Manufacturing Cost
- A Closer Look at Down Time Categories
- Maintenance Time
- Maintenance Reduced Production
- Scrap Cost
- Band-Aid
- OEM, Outsourcing Service Contractor, Consultants
- OEM Metrics
- Machine Tooling Cost
- Maintenance Parts and Shipping
- Understanding Overall Equipment Effectiveness (OEE)
- Benefits of Using Overall Equipment Efficiency
- Benefits of Using True Downtime Cost
- Setting OEE base lines (Goals)
- The Right Way to Use Benchmarking
- Total Effective Equipment Productivity (TEEP).
- Where to start with TEEP?
- Standards for Downtime Factors
- Using TDC Metrics to Make Decisions
- Use a Recognized, Open Data Sharing Standard
- What is the True Down Time Cost (TDC)?
- Hidden Costs Unearthed and Revealed With TDC
- Looking For The Overlooked!
- Equipment Cost Categories (Constants)
- Labor Cost Categories (Constants)
- Downtime Cost Categories (Occurrence)
- Action Plan
- Overview of the Action Plan
- Steps along the Way
- Implementing Automated Data Collection
- Motivating Management
- See True Savings Resulting From The Programs You Implement
- Motivating Employees
- Utilizing TDC in Daily Decisions
- Resource Chapter
- Frequently Asked Questions
- Glossary
- Appendix
Price: US$29.95
The automated download system is powered by our preferred method of payment, secure PayPal.
(After purchasing with the 'add to cart' button above, you immediately receive an email with a download link.)
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